Chocolate, strawberry, bittersweet mint -- even in late October, people line up out the door and around the block to get one of our favorite treats, ice cream.
Because of the University Creamery, ice cream has a special place in the hearts of all Penn Staters.
It's loved so much that 225,000 gallons of the 110 flavors of Creamery ice cream are made each year, which is equivalent to about 2.2 million dipped ice cream cones, said Tom Palchak, manager of the Creamery.
Creamery ice cream begins as a blend of fresh milk and cream with some sugar and stabilizers, which give the product its smooth texture.
Vanilla extract, imported from Madagascar, is added to the mix and then milk powder is added to increase the consistency and texture of the ice cream, Palchak explained.
Palchak said that in the blending stage, the mix is pasteurized for 25 seconds at 175 degrees Fahrenheit, removing harmful bacteria. The ice cream is then homogenized to reduce the size of milk-fat globules.
If these milk-fat particles were not homogenized, a crumbly, almost butter-like product could result, he said.
One of the keys to making ice cream is having the small fat globules uniform in size throughout the mix, Palchak added.
The ice cream mix is cooled back down to 36 degrees for 24 hours, at which point the background flavors -- vanilla, strawberry, mint, etc. -- are added to the mix, he said.
Palchak explained that after the first freezing process, any flavor swirls and/or fruits, nuts or candies are added to the semi-frozen ice cream, and the second round of freezing takes place.
In this stage, the now-flavored mixes are frozen for 24 hours at a temperature lower than 30 degrees below zero. This freezing step transforms the water in the ice cream into very small crystals, so that the consumer cannot detect any water in the product, he said.
Palchak said at this point, the ice cream is shipped to all locations on campus. This is because the Creamery does not have enough capacity to sell outside of University Park and they do not wish to compete with local dairies.



