The frosty-treat seekers that form long lines outside the University Creamery don't have the opportunity to see all the behind-the-scenes work involved with turning milk into the famous ice cream, but Jim Stroup does.
Stroup arrived at Borland Lab at 5 a.m. yesterday morning and proceeded to the milk-pasteurization room to ready the equipment he uses to turn cream into an ice-cream mixture. The dairy-production facilities contained within Borland Lab are small in comparison to others in the industry.
"Here, we can make about seven gallons of product a minute; other manufacturers can handle about 700 gallons a minute," Stroup said.
Stroup, a 21-year veteran in the dairy business, began his long day by sanitizing the large stainless steel vats and basins that the cream is funneled through on its journey to a student's mouth.
Everything in the room gets hosed, from the large silos, to the small mechanical pumps that cyphen the dairy mix. Stroup, wearing a hair net, began the process of making the mixture that would become ice cream. Before Stroup punched out at 1:30 p.m., 1,500 gallons of ice cream mix was made.
"It's almost like cooking at home, but on a larger scale," he said, while dumping a 50-pound bag of dry, non-fat milk into a large mechanical mixer.
That bag of dry milk was one ingredient that would soon become part of a 300-gallon batch of soft-serve vanilla ice cream. After Stroup combined all the ingredients, the mixture was channeled into a big silo that thoroughly blended it together.
From the silo, the cream blend went to the pasteurizer, which removed any bacteria. Immediately after the pasteurization, the quasi-ice cream went to the homogenizer, where intense pressure "busts up the fat molecules, by forcing them through a small hole at 2,500 pounds of pressure."
While the pistons of the homogenizer whirred and the liquids traveled to and fro through the overhead tubes, Stroup checked the temperature in the pasteurizer and recorded data.
"All this information is regulated by the state; they can come in and check up on us at any time," he said.
Finally, the bacteria-free liquid headed to a tub for another mixing before it was placed in cool storage.



